Laboratory Safety Tester Simulates Battery Pack Flipping/Rollovering/Rollover Testing Machine

• After-sales Service: 24 Hours Online
• Warranty: 1 Year
• Max Diameter of Workpiece: 2000mm
• Mass Scope of Workpiece: 1000kg
• Type: Rollovering Testing Machine
• Load Way: Electronic Load
• Model NO.: HT-CD-1128
• Display: Digital
• Control: Computer Control
• Weight: 450kg
• Power Source: AC380V
• Product Shape and Size: W4900 * D2500 * H2400mm (Subject to Actual Size)
• Flip of Horizontal Height: ≤1600mm
• Material Quality: Q235 Steel Plate + Profile Reinforcement
• Angle of Rotation: 0°~ + 360° (Any Adjustable)
• Spin Velocity: 1 / S to 12° / S (Any Adjustable)
• Speed Resolution: 0.1°/S
• Angular Resolution: 0.1°
• Turn Direction: X Axis, Y Axis, Z Axis, Three Axis Automatic Conve
• Run Mode: Program Mode, Fixed Value Mode
• Transport Package: Each Unit Is Protected with Foam and Film and Pack
• Specification: W3000 * D2000 * H600 mm (customizable)
• Trademark: HOTOTECH
• Origin: China
• HS Code: 9024800000
• Production Capacity: 200sets/Month

Product Description

Laboratory safety tester simulates battery pack flipping/rollovering/rollover testing machine


Product Overview:
Battery pack flip test machine is a simulation battery pack or system installed on the electric car, the car in the process of high Angle uphill, downhill, rollover, flip and other special circumstances, observe the battery pack or system may appear different conditions. Show the actual use status of the battery pack or system in the laboratory to find and solve problems, optimize product design and improve product quality. It is a special testing instrument for power battery pack or system safety test. It is the only choice for lithium battery pack manufacturers, electric vehicle manufacturers and scientific research and testing units

Satisfying standard:
 GB / T 31467.3-2015 Lithium-ion Power Battery packs and Systems for Electric Vehicles-Part 3: Safety Requirements and Test Methods

Experimental requirements and steps:
2.01 Test steps
1. The battery pack or system rotates at 360° at 90° / 15s, then rotates at 90° increment, keep every 90° increment for 1h, and stop at 360° rotation. Observations were performed for 2h
2. The battery or system rotates at 360° at 90° / 15s, then rotates at 90° increment, hold for 1h every 90° increment, and stop at 360° rotation. Observations were performed for 2h
2.02 Test and judgment
During the battery pack or system, there is no leakage, shell rupture, fire or explosion of the battery pack or system. And keep the connection reliable and the structure intact. After the test, during the insulation resistance test, the AC resistance value is not less than 5002 / V, or the DC resistance value is not less than 100 Ω / V

Product Parameter:    

product model	HT-CD-1128
control method	Computer remote control + video surveillance; or PLC touch screen control (customizable)
Flip board size	W3000 * D2000 * H65 mm (customizable)
	≤1600mm,
Flip of horizontal height	Method of lower the flip plate: dig pits in the test area, reduce the turning height, sink the flip plate, easy to operate (customize the height according to customer requirements)
material quality	Q235 steel plate + profile reinforcement
The fixture installation hole position	The hole distance is 100mm * 100mm, and M12 screw holes are distributed
test space	W3000 * D2000 * H600 mm (customizable)
	1 meter high forklift battery pack for flip test
load capacity	1000 KG (customizable)
angle of rotation	0°~ + 360° (any adjustable)
spin velocity	1 / s to 12° / s (any adjustable)
Turn direction	X axis, Y axis, Z axis, three axis automatic conversion
run mode	Program mode, fixed value mode
Speed resolution	0.1°/s
angular resolution	0.1°
Spin the table	The rotation table can realize the rotation of X, Y and Z axes
drive control	Full servo-motor drive control
Ensure the structure of stable rotation accuracy design	1. Full-service servo-motor control
	2. The turning plate is controlled by beam rotary support + rotary drive support
	3. There is no obvious gap between the hand overturned plate
Safety protection design	Overload protection; with leakage protection device, safety emergency stop switch, Angle limit, three-color light alarm indicator light
Remote video surveillance (optional)	Surveillance cameras are installed in the laboratory to monitor the test status by remote video. The camera is no less than 5 million pixels and has a 1080P resolution
Hofting crane (optional)	One of the following options can be selected
	1. Cantilever lifting method
	2. Hoisting method of gantry aerial crane
	The crane shall not interfere with the flip plate
power	AC380V50HZ  8kW
Product shape and size	W4900 * D2500 * H2400mm (subject to actual size)
Product maximum weight	About 4,500 kg
Installation conditions	1. Ground load-bearing capacity of 1,500 kg/m,
	2. Laboratory space W6500 * D5000 * H4500mm
	3. Lighting system is installed in the laboratory with an illumination level of 200 lumens
	4. Equipped with cantilever crane, W1500 * D1500 * H1500mm should be dug, buried into the cage, pouring and fixing

Company Profile: